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Technical Support Document 018 - 5/97


MAINS VOLTAGE CONVERSION FOR SENTINEL ENLARGER

This document covers the conversion of a Sentinel Enlarger for operation on a different mains AC voltage. Conversion from 110 volts to 220 volts, and from 220 volts to 110 volts, are very similar operations, and both are covered here.

For such a voltage conversion, the following things need to be changed. They are:

  1. Sentinel AF Computer Box Power Transformer
  2. Starlite Cooling Fan
  3. Starlite Software EPROM
  4. Position of Voltage Select Switch on Starlite Motherboard
  5. Lamps used in Starlite

This kit should include the parts listed below that are checked off ( ):

AF Box Power Transformer (or)
Sentinel AF Box Cover/Power Supply
Starlite Cooling Fan (or)
Starlite Filter Transport
Starlite Software EPROM Chip

Some instruction steps in the following sections are preceded with a check box () to indicate the steps required for the particular configuration of Conversion Kit that you have. Please follow the steps that have a check mark in this box, and skip those that do not.

 

SENTINEL AF COMPUTER BOX POWER TRANSFORMER

If you are only converting a Starlite Colorhead for operation on a different mains voltage, please skip this section and proceed to section #2, Starlite Cooling Fan. That section and the ones that follow, all deal with the Starlite Colorhead.

The Sentinel Autofocus Computer is housed in the black box that rests directly behind the Starlite Colorhead. The power supply for the computer is built onto the interrior of the AF Box cover.

  1. Remove the AF Computer Box from the Sentinel Chassis.
    Unplug the main power cord to the Sentinel.
    Unplug the AF Box power cord from the rear of the Starlite Colorhead.
    Unplug the short, flat interface cable from the left-hand side of the AF Box.
    Remove all four screws at the base of the AF Box.
    Raise the Sentinel Neg stage as far as it will go.
    Lift the AF Box from it's mount enough to gain access to the connector cluster beneath it.
    Remove the connector cluster plate from the bottom of the AF Box.
    Remove the AF Box from the Machine.
  1. Remove the AF Box cover.
    Remove all 7 of the small screws that hold the cover onto the box enclosure. They are located around the edge of the AF Box.
    Carefully lift the cover from the Box Enclosure.
    Unplug all cabling connecting the AF Box Cover to the components in the Box enclosure.
    The cover of the AF Box will now be free from the Box enclosure.

  2. If your kit includes a replacement AF Box Power Transformer, perform the following step. If your kit includes a new AF Box Cover, skip this step, and proceed to #4, using the new cover.

    A. Identify the type of Transformer that your cover has on it. The transformer is the large heavy component with Black and White, Orange and Blue wires soldered to it. The drawings below show the two types of AF Box Power transformers used in Sentinel Enlargers.


If your transformer matches the drawing on the left, above, then it can be re-wired for operation on either 110 volts or 220 volts. If it matches the one on the right, above, it will need to be replaced. If there is a transformer in your kit, it will match the one on the left.

Un-solder or cut the connections to the old transformer primaries. These are the Black and White wires closest to the bottom of the transformer.
Remove the three secondary wires from the terminal strip on the Power Supply Circuit board. These are the orange and blue wires soldered to the uppermost terminals of the transformer, and which are fastened to the green terminal strip on the Power Supply Circuit Board. Leave these wires connected to the Transformer.
If your transformer needs replacement, as determined above, unscrew it from the AF Box Cover. It is held in by two screws and nuts. Install the new one in it's place, in the same orientation.

B. Refer to the drawing below for the correct wiring on the transformer primary contacts. The wiring you use will depend on the mains voltage with which you wish to use the Sentinel.


Extra wire and heat-shrink tubing are provided for use in the re-wiring of the transformer. When finished, double-check that the wiring is correct and secure. Be sure to connect the transformer secondary wires. These are the two orange, and one blue, wires at the top of the transformer.

  1. Install the new or modified AF Box cover.
    On the new cover, locate the four cables to be plugged in within the AF Box enclosure.
    >The AF CPU Power Cable is the 6-Pin White connector that plugs into the AF Computer circuit board.
    >The Keypad Power Cord is the 3-Pin White connector that plugs into the AF Box Junction Board at the bottom of the AF Box.
    >The Sentinel Network Cable (if installed) is the smaller of the two flat cables on the AF Box Cover. It plugs into the "SERIAL#2" connector on the AF Box Junction Board.
    >The Sentinel Ticket Printer Cable is the larger of the two cables on the AF Box Lid. It plugs onto the "PRINTER" connector on the AF Computer Board.

Install these cables making sure that the connectors are properly seated. Pay close attention to the flat, grey cables, since it is very easy to get the connectors one pin off-position.

  1. Before re-installing the AF Box onto the Sentinel, test it as follows:
    Take the Sentinel Junction box connector, which is plugged in at the rear, left corner of the Sentinel's Negative Stage, and plug it into the mating connector at the bottom of the AF Box. It will only fit into one of these connectors. Make sure that the keypad is still plugged into the junction box. This will allow the AF Box to be operated without the Sentinel Enlarger chassis.
    Plug the AF Box into Mains voltage. This may require modification of the power plug, which will have to be done before operation.
    When the AF Box is plugged in, the keypad should "beep," followed by a message with "ZBE Sentinel Enlarger." If this does not happen, re-open the box and check your connections.
  1. Once the AF Box is checked out and functioning, re-install it onto the Sentinel Chassis.


STARLITE COOLING FAN

If your conversion kit includes an entire new Filter Transport for the Starlite 55 Colorhead, merely remove the old one, and replace it with the one included in the kit. In this case, skip this section, and proceed to section #3, "Starlite Software EPROM."

If a new Cooling Fan is supplied, and the kit includes no new transport assembly, the fan on your existing Filter Transport will need to be replaced. Please follow the procedure below for the replacement of this fan.

The Starlite utilizes a single fan for the purpose off cooling it's lamps. This fan is either a 110 volt or 220 volt part. The fan must be replaced with one of the correct voltage. The replacement of the Starlite cooling fan requires disassembly of the Filter Transport module, also referred to as the Starlite's "Light Engine."

  1. Remove the Filter Transport from the Starlite Colorhead.
  2. Remove the lamp compartment cover by loosening and removing the three brass thumbscrews that hold it on.
  3. Disconnect the Filter Motor Assembly plug from the Filter Transport Junction Board. The Drawing below shows the location of this plug.

 

 


© 2004 ZBE Inc. 805.576.1600 1035 Cindy Ln. Carpinteria, CA 93013 info@zbe.com