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Technical Support Document 058 - 12/97


INTERFACING THE STARLITE 55 COLORHEAD TO AN EXTERNAL SYSTEM USING RS232

When considering using the ZBE Starlite 55 Colorhead as part of a larger photographic system, one must consider the Starlite colorhead does not directly support control by an external RS-232 host. However, it is possible to work around the resulting limitations.

There are two major aspects to getting a setup like this going: Hardware and Software. The Hardware aspect of the system deals primarily with the hookup between the Starlite and the host system. The Software aspect is a matter of just how you wish to issue commands to the colorhead, and how your host will keep track of the Starlite’s status.

I: Hardware

Since the Starlite has only one RS-232 port, which it uses for the keypad, the system engineer must decide whether to replace the Starlite’s keypad with the PC host system, or simply wire it so that the host system can issue commands to the Starlite, but otherwise have the Starlite operate from it’s Keypad in the normal manner. Wiring diagrams for both setups are shown below, along with the pros and cons of each configuration:

 

A. Host Replaces Starlite Keypay B: Host Controls Starlite in Addition to Keypad
Advantages:
  • This method offers complete control of Starlite without the possibility of unexpected user intervention.
  • Simple Cable.

Disadvantages:

  • Host software must trap any and all error conditions that could arise during operation.
  • No user monitoring or calibration operations possible from normal keypad.
Advantages:
  • Allows normal operation of Starlite via Keypad.

 

 

Disadvantages:

  • More complex cable.
  • Possibility of operator and computer system sending commands to the Starlite at the same time, resulting in unpredictable outcome.

 

II: Software

The protocol for the information to and from the Starlite is a simple ASCII-based command set, usually consisting of one-character commands that result in a desired action at the colorhead, or some form of return status code. For the most part, the host computer will simply emulate a Keypad connected to the Starlite’s serial port.

The data format for the Starlite is 7 DATA, 2 STOP, NO Parity, 9600 BAUD

The instructions for the Starlite appear in the Starlite User’s Manual, and are repeated below for convenience

Basic Commands:

  ^E   Select PC control mode. This stops continuous screen updating. ^E = $05.
  C   Cyan filtration entry. Send up to 3 digits then <cr>.
  M   Magenta filtration entry. Send up to 3 digits then <cr>.
  Y   Yellow filtration entry. Send up to 3 digits then <cr>.
  T   Exposure time entry. Send up to 4 digits then <cr>. Don't use a period.
  X   Initiate an exposure command.
  l   Lamp on.
  d   Lamp off (immediate).Lamp off (immediate).
  D   Lamp off (after reaching color).
  W   Lamp on in White Light mode.
  ?   Request status. 3 bytes are returned from Starlite. "LIY" for lamp on, filters in, on color. "DON" is sent for lamp off, filters out, not on color. Each byte is independent and has two possible states.

Other Commands:

  L   Toggle lamp on/off.
  F   Toggle filtered light/white light.
  P   Request to update display data. (Print data).
  r   Request current filtration targets. (Data packet output— see next section).
  s   Input new filtration targets. Send out 27 bytes. (Data packet input-- see next section).
  @   Job recall. Send up to 5 digits then <cr>. Recalls internal job.
  !   Job store. Send up to 5 digits then <cr>. Store new job.
  |   Demo mode, cycles through internal jobs.
  a   Go into menu.
  M   Go into menu.
  + -   Move up and down through menus.
  t   Rest automatic lamp turn-off timer.

 

Data packet format for ‘s’ and ‘r’ operations: 27 bytes total.

For a setup of D64,C0,M50,Y60, Time 5.0 seconds, Emulsion 2, Color mode.

The data packet would be:

+000,+050,+060,+064,005020<cr>

The values are coded as follows:

  cyan mag yel dens time end of packet character
  | | | | / || \ |
  +000, +050, +060, +064, 005002<cr>  
          | |  
        display mode emulsion number

If you want the Starlite to go to this filtration pack you would send the following string:

s+000,+050,+060,+064,005020<cr>

The first ‘s’ character tells the Starlite the data is following.

If you sent the ‘r’ character thereafter the same data packet would come back verifying the data was received.

The Time is expressed in four numerals, such that the first three are seconds (0 - 999) and the last is the first decimal place (1/10 seconds). Display Mode is "0" for Color.

Other Considerations and Errata:

Some idiosyncrasies with the interfacing of a host computer to the Starlite are:

Allow time for the Starlite to respond to commands. If you do not, the Starlite may miss characters in your data output since there is no hardware flow-control. In all cases, allow at least 1/2 second (500ms) between the first character you send, and the remainder of your command string. Also, allow at least 1 or 2 ms between all characters in a data stream.

Commands that "ask" the Starlite to return status information may need several (3-5) seconds after the previous command, before the information they return is valid. The best way to get accurate status information from the Starlite is to parse the data stream that normally updates the Keypad "main screen" display. This is best for the current filtration/density settings and exposure time (and any other information given on the Starlite main-screen).

Also, in relation to status-return commands, avoid polling the Starlite at a periodic rate exceeding "once every two seconds." The Starlite’s computer must process these commands as well as everything else, and the added processor load may cause invalid data to be returned, or lock up the system. Again, the main-screen data stream is the best source of current-status information.


 


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